Sustainable Plastic Manufacturing

Recycling UPF Products at End of Life

Although UPF products have a lifetime limited warranty, at some point it will need to be disposed of in an environmentally sensitive manner. Recycling is a critical component of sustainable living and plays a vital role in minimizing our impact on the environment. In general, the market for recycling materials in which UPF uses to produce products is favorable, and may even result in financial benefit in terms of value received for the material. The purpose of this document is to assist the end user of these products with information on how to locate recycling resources that minimizes the cost of disposal, while considering the impact on the environment. 

Two aspects of disposing of UPF products at the end of their useful life need to be considered. The first is if any type of certification is required to dispose of these materials and the second is if any type of media was stored in the product other than water. The short answer to both is that there is no known certification required at the federal level based on the information published at this time regarding the cleanliness, or decontamination level, of any recyclable material. There may be more restrictive regulations at the state, local county, town, or city level, as well as the recycler’s own acceptance criteria. The Recycled Materials Association (ReMA) offers many state specific regulations regarding recycling. There is a plethora of information listed by state that can be researched depending on the location from which the product is being recycled. The current level of regulation at this time is not that limiting with materials that are considered safe, but likely will become more restrictive with future legislation. The recycling center processing the material would likely be the best source of information locally on what can or cannot be processed.

Products produced by UPF companies that have had no contact with the storage of any hazardous materials can be safely and conveniently recycled simply by rinsing out any sediment that may be present in them. UPF companies primarily produce products that are made from copolymer polypropylene (COPP). From a recycling standpoint it would be processed as polypropylene (PP). Most products produced can be classified as industrial plastics as opposed to post consumer. If
primarily used for water storage, they can be safely processed as non-hazardous scrap industrial polypropylene which is typically identified with the number “5” recycling symbol as shown to the left.
Most products produced have carbon black added as a colorant and to provide UV blocking protection. This may be a minor limitation with acceptance at some recyclers.

One area that is not as clear regarding recycling of UPF tanks is if they are contaminated with chemicals of special concern as defined by the EPA, such as PFAS. In Fire product applications this is
likely to just be class B foams such as AFFF. Fortunately, this is less frequently used as a firefighting media, so there are fewer tanks involved. Recycling these tanks by repurposing them to another firefighting application may be a better option once they have been decontaminated for use with “Green” foams. If there is a need to recycle the contaminated material, there are a number of decontamination processes that can be employed. While effective, they are very costly and are not 100% effective. Although there are no industry standards that are classified as safe, there are limits that are considered acceptable. There may be recyclers that are willing to take the material, but the responsible thing to do might be to incinerate the material or send it to a hazardous material landfill as a last resort.

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UPF SUSTAINABLE PLASTIC MANUFACTURING

Green & Lean Initiatives

Sustainable Plastic Manufacturing

We are committed to being a sustainable plastic manufacturing company. We are proud to say that our polypropylene manufacturing processes support our initiatives from beginning to end. Also, we are a lean principles pioneer and an environmentally conscious business. Our goal is to have the least amount of negative effects on society and the world as possible by manufacturing sustainable water tanks. Our green initiatives have reduced our environmental footprint, allowing us, our clients, and partners to conduct business in a more environmentally friendly manner.

In addition, we’ve integrated production flow principles into our design process to minimize waste, improve quality, lower costs, and detect issues early on in the production of our sustainable water tanks. This method also improves delivery predictions, making it easier to address the question, “When will my product ship?”. This workflow allows us to save time, resources, and product while delivering the best value to our customers. As a result, combining Green and Lean strategies benefits both our bottom line and yours.

Furthermore, we have received ISO certifications in our two manufacturing facilities to ensure that our business management system, polypropylene manufacturing process, operation, and documentation procedures meet the quality, safety, and efficiency requirements in our products’ production.

UPF GREEN and LEAN
UPF sustainable-plastic-manufacturing-butt-welder

The ISO 9001 2015 certification was the most recent one we got. Although this credential is predominantly concerned with quality standards, it also contributes to the company’s long-term visibility. As a result, we’re still developing and finding new ways to improve our sustainable plastic manufacturing. 

More information about this can be found on our Commitment to Quality page.

These initiatives support our company's sustainable plastic manufacturing initiatives and growth

All of our efforts contribute to effective and sustainable plastic manufacturing processes because they decrease waste and improve productivity. With the aid of the Lean Transformations Group’s advisors, we could increase our business efficiency.

As a result, we improved production line productivity by 40%, overall productivity by 15%, and warranty costs by 40%. The story, however, does not end here. In our line of work, we are responsible for self-improvement. There’s always something that can be done differently. We are far from perfect. However, we take the measures required to get there. As a result, we are striving to have the most sustainable water tanks in the market.

Measures We're Taking

We are Improving Our Sustainable Plastic Manufacturing Practices and thus, Providing a Better Service to Our Customers and Partners

Increase Fuel Efficiency and Reduce Carbon Emissions

Using the lightweight materials featured by UPF Truck Bodies to reduce truck chassis weight. Thus, allowing for larger shipping loads and increased fuel efficiency.

New Eco-Design

To enhance pump performance and efficiency by improving tank suction.

Reduce Unnecessary Waste

  • Reclaiming cut material in our factories and weld it together to form additional sheets as a result.
  • We keep scrap to a minimum with nesting product designs.
  • Our polypropylene manufacturing factories exclusively use high-efficiency lighting, while our office lights are on motion timers.

Recycle

  • Our scrap material and send it back to the supplier to recycle it for future use.
  • Digitizing most job packages and recycling paper job packages.
  • Reusing tank test station water.
  • Our material of choice, Polypropylene, is 100% recyclable. In fact, this is one of the main reasons that make us a sustainable plastic manufacturing company. All UPF products are recyclable after they reach the end of life.

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